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Sugar processing
 
From sugar beet to sugar crystal
 
Unloading and cleaning

Sugar processing starts with the sugar beet harvest in September. During unloading, a sample is taken from each load delivered and is then examined to determine its sugar content and other important constituents. When they have been thoroughly washed, the sugar beet go to the factory.
 
saftgewinnung
Extracting the juice
 
The beet are sliced and preheated in the cossette scalder. In water heated to 70 °C, the sugar is separated from the beet cells and the raw juice is produced.
 
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Purification of the juice
 
 
The raw juice is purified by the separation of sugar and non-sugar substances. To achieve this, the natural substances lime and carbon dioxide are added in order to precipitate out the non-sugar substances. A clear, thin juice with a sugar content of about 16 % remains.
 
saftgewinnung
Evaporation of the juice
 
 
The thin juice is evaporated in several stages, leaving a thick, golden brown juice with a sugar content of about 67 %.
 
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Crystallisation
 
 
The thick juice is boiled until light gold transparent crystals are formed, covered in syrup. The syrup is separated from the crystals by being spun off and rinsed off with water and steam. Repetition of these processes produces refined sugar, i.e. very pure crystal sugar of the highest quality.
 
Recycling
 
All the by-products of this process are returned to the natural cycle. The pressed slices of sugar beet are used as animal feed. The "Carbokalk" [carbolic lime] that is a by-product of processing the juice is an excellent fertiliser.